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Second Edition Copyright c 2004
O.Y.L. Manufacturing Company Sdn. Bhd.
Malaysia
Service Guide Book
Contents Page
1. Model name .................................................................................. 1 - 2
2. Conversion Table .......................................................................... 3 - 4
3. Product Mainboard vs. Handset Matrix ......................................... 5 - 6
4. Controller History .......................................................................... 7 - 8
5. Handset Operating Guide
a. G6 ................................................................................ 9 - 10
b. G7 ...............................................................................11 - 12
c. SLM3 ................................................................................. 13
d. Netware 1 and 2 ........................................................ 14 - 17
e. Sequential Controller ................................................. 18 - 19
f. PAC-204RC Controller ................................................ 20 - 23
6. Self Diagnosis Table ................................................................. 24 - 39
7. Troubleshooting Guide ............................................................. 40 - 49
8. Modification to Auto Restart ...................................................... 50 - 52
9. Auto Random Restart & Hot Keep Selection
a. Auto Random Restart ........................................................ 53
b. Hot Keep .................................................................... 53 - 54
10. Controller Configuration
a. Sequential Controller ................................................. 55 - 59
b. W1V2 for Water Fan Coil Unit .......................................... 60
c. W1V3 for Water Fan Coil Unit .......................................... 61
d. Netware 1 ......................................................................... 62
e. MCH01 for Mini Chiller ..................................................... 60
f. Conversion of C3 Board (wireless to wired) ...................... 63
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Podsumowanie treści

Strona 1 - Service Guide Book

Second Edition Copyright c 2004O.Y.L. Manufacturing Company Sdn. Bhd.MalaysiaService Guide BookContents Page1. Model name ...

Strona 2

G6 Remote Control1 - ON / OFF SWITCH Press to start the air conditioner unit Press again to stop the unit Blue color - Cooling onlyPink color - Hea

Strona 3 - X PL CK A R - XXX

G6 Remote Control1 - ON / OFF SWITCHl Press to start the air conditioner unitl Press again to stop the unitl Blue color - Cooling onlyPink color - Hea

Strona 4

G7 Controller111234567891011121. Transmission sourcel The source where the signal will be transmitted.2. Signal Transmission indicationl Blink to conf

Strona 5

124657810911123G8 Controller1. Transmission sourcel The source where the signal will be transmitted.2. Signal Transmission indicationl Blink to confir

Strona 6

Netware 1 and Netware 2 ControllerA - [Current time, Start / Stop Time] DisplayDisplay the current time as well the start & stop time programmedB

Strona 7

Netware 1 and Netware 2 ControllerA - [Current time, Start / Stop Time] DisplayDisplay the current time as well the start & stop time programmedB

Strona 8 - YEAR MAIN BOARD

15 161. ON / OFF 1 ON/OFF buttonStarting operationWhen the unit is turned off, press the [ON/OFF] button. The operation LED lightsand the unit is t

Strona 9

15 161. ON / OFF 1 ON/OFF buttonStarting operationWhen the unit is turned off, press the [ON/OFF] button. The operation LED lightsand the unit is t

Strona 10

173. Time setting Time Setting 1 Clock Keyl Press the key once to set the clock mode. Press the key again to disable the clock mode. 6 7-day Timer Key

Strona 11 - 5. Handset Operating Guide

Sequential Controller(Standard for cooling and heatpump)Sequential Controller LCD DisplayA : Time displayB : Error indicationC : Compressor running di

Strona 12 - G7 Controller

1 11. OYL Product Model Name DescriptionDescription Generic ACSONModel Name BrandWall Mounted Fan Coil Unit WM AWMWall Mounted Inverter Fan Coil Unit

Strona 13 - G8 Controller

Sequential Controller(Standard for cooling and heatpump)Sequential Controller LCD DisplayA : Time displayB : Error indicationC : Compressor running di

Strona 14 - SLM3 Controller

PAC-204RC ControllerBefore starting operation* Make sure that the power supply is turned ON before use. (Keep the power supply turned ON at alltimes w

Strona 15

PAC-204RC ControllerBefore starting operation* Make sure that the power supply is turned ON before use. (Keep the power supply turned ON at alltimes w

Strona 16 - Operating lamp

1- 3 Room temperature adjustmentTo change room temperature Press the room temperature button and set the roomtemperature of your choice.Press or

Strona 17

1- 3 Room temperature adjustmentTo change room temperature Press the room temperature button and set the roomtemperature of your choice.Press or

Strona 18 - 3. Time setting

24A. WALL MOUNTED COOLING SERIESModel Board HandsetWM 10/15/20/25 F C5 G8LED Indicator Light DisplayTimer PowerSleep DrySelf Diagnosis TablePOWER SLEE

Strona 19 - Sequential Controller

B. WALL MOUNTED HEATPUMP SERIESModel Board HandsetWM 10/15/20/25 FR C2.4 G8LED Indicator Light DisplayCooling Mode Dry Mode(Green) (Orange)Heat / Fan

Strona 20

B. WALL MOUNTED HEATPUMP SERIESModel Board HandsetWM 10/15/20/25 FR C2.4 G8LED Indicator Light DisplayCooling Mode Dry Mode(Green) (Orange)Heat / Fan

Strona 21 - Press the [MODE] button

D. CEILING CASSETTE COOLING /HEATPUMP SERIES - WIRELESS CONTROLModel Board HandsetCK 20/25/30/40/50 A/AR C3.0A G8Cooling : LED Indicator Light Display

Strona 22

D. CEILING CASSETTE COOLING /HEATPUMP SERIES - WIRELESS CONTROLModel Board HandsetCK 20/25/30/40/50 A/AR C3.0A G8Cooling : LED Indicator Light Display

Strona 23

Product Nomenclaturee.g.X 4 WM V 10 F R N - XXXX1 2 3 4 5 6 7 8 91. Brand name; e.g. A = Acson2. Type of refrigerant; 4=R407C; 5=R410A; Omitted if R22

Strona 24

F. WALL MOUNTED COOLING SERIES- AUTO RANDOM RESTARTModel Board HandsetWM 10/15/20/25 F D2.0 G8LED Indicator Light DisplayTimer PowerSleep DrySelf Diag

Strona 25 - 6. Self Diagnosis Table

F. WALL MOUNTED COOLING SERIES- AUTO RANDOM RESTARTModel Board HandsetWM 10/15/20/25 F D2.0 G8LED Indicator Light DisplayTimer PowerSleep DrySelf Diag

Strona 26 - C. CEILING EXPOSED COOLING /

H. WALL MOUNTED INVERTER HEATPUMP UNITModel BoardWMV 10FR/SLV10BR VA1.0LED Indicator Light DisplayCooling / Dry Standby / Fan(Green / Red) (Red)Heat T

Strona 27

H. WALL MOUNTED INVERTER HEATPUMP UNITModel BoardWMV 10FR/SLV10BR VA1.0LED Indicator Light DisplayCooling / Dry Standby / Fan(Green / Red) (Red)Heat T

Strona 28 - D. CEILING CASSETTE COOLING /

J. CEILING CASSETTE COOLING /HEATPUMP SERIES - AUTO RANDOM RESTARTModel Board HandsetCK 20/25/30/40/50 A/AR U1.4 G6Cooling : LED Indicator Light Displ

Strona 29

J. CEILING CASSETTE COOLING /HEATPUMP SERIES - AUTO RANDOM RESTARTModel Board HandsetCK 20/25/30/40/50 A/AR U1.4 G6Cooling : LED Indicator Light Displ

Strona 30 - - AUTO RANDOM RESTART

K. AUTO RANDOM RESTART CONTROLLERWITH SLM WIRED HANDSETModel Board HandsetCK 20 - 50 A/AR U1.4 SLM 3 - 4 WIRECE 20 - 50 D/DR U1.4 SLM 3 - 4 WIRECC 1

Strona 31

K. AUTO RANDOM RESTART CONTROLLERWITH SLM WIRED HANDSETModel Board HandsetCK 20 - 50 A/AR U1.4 SLM 3 - 4 WIRECE 20 - 50 D/DR U1.4 SLM 3 - 4 WIRECC 1

Strona 32 - COOL DRY HEAT STANDBY TIMER

M. CHILLED WATER FAN COIL SERIESModel Board HandsetCK 20 - 50 AW W1V2 G6 Wireless Controller orCE 20 - 50 DW W1V3 Netware-1 Wired ControllerCC 10 - 60

Strona 33

M. CHILLED WATER FAN COIL SERIESModel Board HandsetCK 20 - 50 AW W1V2 G6 Wireless Controller orCE 20 - 50 DW W1V3 Netware-1 Wired ControllerCC 10 - 60

Strona 34 - I. CEILING EXPOSED COOLING /

3(1) COOLING CAPACITYBtu/Hr MBH kCal/Hr kW1 0.001 0.252 0.293 x 10 -31000 1 252 0.2933.968 0.004 1 1.162 x 10 -33412 3.412 860.04 1(3) FLOW RATEL/s m3

Strona 35

39407. General Troubleshooting GuideBy means of pressure readingsPRESSURE PROBABLE CAUSEData CircuitHIGH SIDE 1. Overcharged with refrigerant.LOW SID

Strona 36 - HEATPUMP SERIES

39407. General Troubleshooting GuideBy means of pressure readingsPRESSURE PROBABLE CAUSEData CircuitHIGH SIDE 1. Overcharged with refrigerant.LOW SID

Strona 37

High SuctionPressureExcessive Fresh Air IntakeEvaporator AirInletTemperatureInsufficient Duct InsulationDefective Compressor ValveReduce the fresh air

Strona 38

High SuctionPressureExcessive Fresh Air IntakeEvaporator AirInletTemperatureInsufficient Duct InsulationDefective Compressor ValveReduce the fresh air

Strona 39

Insufficient CoolingHigh Discharge Pressure or LowSuction PressureDual PressureSwitchCompressorCyclingOvercurrentRelay ForCompressorClogged Capillary

Strona 40 - O. AIR COOLED MINI CHILLER

Insufficient CoolingHigh Discharge Pressure or LowSuction PressureDual PressureSwitchCompressorCyclingOvercurrentRelay ForCompressorClogged Capillary

Strona 41

General Troubleshooting Guide - 2When any air onditioner malfunction is noted, immediately switch off the power supply to the unit and contact theloca

Strona 42

General Troubleshooting Guide - 2When any air onditioner malfunction is noted, immediately switch off the power supply to the unit and contact theloca

Strona 43

Mini Chiller: Trouble Shooting With MicroprocessorError code display at the 7 segment LED: Symptoms Possible Causes Remedial Action 1. PCB display &

Strona 44

Mini Chiller: Trouble Shooting With MicroprocessorError code display at the 7 segment LED: Symptoms Possible Causes Remedial Action 1. PCB display &

Strona 45

3(1) COOLING CAPACITYBtu/Hr MBH kCal/Hr kW1 0.001 0.252 0.293 x 10 -31000 1 252 0.2933.968 0.004 1 1.162 x 10 -33412 3.412 860.04 1(3) FLOW RATEL/s m3

Strona 46

4950Roof Top Unit : Troubleshooting for optional Global Remote ControllerBefore you ask for repair service, check the following pointsState of Machine

Strona 47

4950Roof Top Unit : Troubleshooting for optional Global Remote ControllerBefore you ask for repair service, check the following pointsState of Machine

Strona 48

51 52II) WM 10ER :For Challenger C2.4 PCBTo add a 10k Ohm 5% Carbon, 1/4 W or higher resistor diagonally at S1 On/OffSwitch Board “C2E02S1”RIII) WM 10

Strona 49

51 52II) WM 10ER :For Challenger C2.4 PCBTo add a 10k Ohm 5% Carbon, 1/4 W or higher resistor diagonally at S1 On/OffSwitch Board “C2E02S1”RIII) WM 10

Strona 50 - Auto Restart Feature

53549.9.9.9.9. AAAAAuto Ruto Ruto Ruto Ruto Random Random Random Random Random Restarestarestarestarestart Contrt Contrt Contrt Contrt Controllero

Strona 51

53549.9.9.9.9. AAAAAuto Ruto Ruto Ruto Ruto Random Random Random Random Random Restarestarestarestarestart Contrt Contrt Contrt Contrt Controllero

Strona 52 - “JDO” jumper

555610. Controller ConfigurationA) Sequential ControllerIt is allowed to configure the controller to suit individual's need with details below :M

Strona 53

555610. Controller ConfigurationA) Sequential ControllerIt is allowed to configure the controller to suit individual's need with details below :M

Strona 54 - II) Hot Keep Selection

57 607. Sequential Control For Cool ModeThe starting sequence for indoor fan, outdoor fan and compressors is shown asbelow:2 secondsStart Indoor fan15

Strona 55

9. Conversion from Old Sequential Board to New Sequential Board(For wiring up to 1000 metres)9.1 Sequential Main Board SQMB01(Old Version)9.2 Sequenti

Strona 56 - A) Sequential Controller

3. Product Mainboard vs. Handset MatrixType No. Main Board (IC) D2.0 U1.4 Mechanical U1_SB125 SQCH VA1.0 *MS10.0 HandsetModel (PAC204RC)

Strona 57

9. Conversion from Old Sequential Board to New Sequential Board(For wiring up to 1000 metres)9.1 Sequential Main Board SQMB01(Old Version)9.2 Sequenti

Strona 58

57 607. Sequential Control For Cool ModeThe starting sequence for indoor fan, outdoor fan and compressors is shown asbelow:2 secondsStart Indoor fan15

Strona 59

C) W1V3 - Chilled Water Fan Coil UnitThe Standard Board (W1V3) comes with a VALVE jumper. The system can beconfigured as the jumper selection listed b

Strona 60

D) Netware-1 ControllerFeature : Dip Switch Setting for Model SelectionPin Function Remarks ModelJH & JD COOL, DRY, FAN JH - OFF; JD - ON Cooling

Strona 61

D) Netware-1 ControllerFeature : Dip Switch Setting for Model SelectionPin Function Remarks ModelJH & JD COOL, DRY, FAN JH - OFF; JD - ON Cooling

Strona 62 - VALVE Jumper

3. Product Mainboard vs. Handset MatrixType No. Main Board (IC) D2.0 U1.4 Mechanical U1_SB125 SQCH VA1.0 *MS10.0 HandsetModel (PAC204RC)

Strona 63

74. OYLM PC BOARD DEVELOPMENT HISTORYYEAR MAIN BOARD HANDSET MODEL REMARKS

Strona 64

74. OYLM PC BOARD DEVELOPMENT HISTORYYEAR MAIN BOARD HANDSET MODEL REMARKS

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